Tamanho: 281 mB
Idioma: Inglês
Tipo: PDF
Índice
General Information
IDENTIFICATION NUMBER LOCATIONS
WARNING I CAUTION LABEL LOCATIONS
LIFT AND SUPPORT POINT
TOWING
TIGHTING TORQUE TABLE OF STANDARD PARTS
LUBRICANTS
INFORMATION
SELECTION OF ENGINE OIL
GENERAL SERVICE INFORMATION
Engine (G6DA-GSL 3.8)
– GENERAL
SPECIFICATION
TIGHTENING TORQUE
COMPRESSION
VALVE CLEARANCE INSPECTION AND ADJUSTMENT
TROUBLE — SHOOTING
SPECIAL TOOLS
– ENGINE AND TRANSAXLE ASSEMBLY
REMOVAL, INSTALLATION
– TIMING SYSTEM
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
– CYLINDER HEAD ASSEMBLY
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
– ENGINE BLOCK
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
– COOLING SYSTEM
COMPONENTS
ENGINE COOLANT REFILLING BLEEDING
RADIATOR CAPT TESTING
RADIATOR LEAKAGE TESTING
REMOVAL, INSPECTION, INSTALLATION
– LUBRICATION SYSTEM
COMPONENTS
OIL AND FILTER
SELECTION OF ENGINE OIL
REMOVAL, INSPECTION, INSTALLATION
– INTAKE AND EXHAUST SYSTEM
COMPONENTS, REMOVAL, INSTALLATION
Engine Electrical System (G6DA-GSL 3.8)
– GENERAL
SPECIFICATIONS
IGNITION SYSTEM
STARTING SYSTEM
CHARGING SYSTEM
AUTO CRUISE CONTROL SYSTEM
TROUBLESHOOTING
IGNITION SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
SPECIAL SERVICE TOOL
THE MICRO 570 ANALYZER
KEYPAD
BATTERY TEST PROCEDURE
STARTER TEST PROCEDURE
CHARGING SYSTEM TEST PROCEDURE
– IGNITION SYSTEM
DESCRIPTION
ON-VEHICLE INSPECTION
SPARK TEST
INSPECTION SPARK PLUG
INSPECT IGNITION COIL
REMOVAL
IGNITION COIL
– CHARGING SYSTEM
DESCRIPTION
CIRCUIT DIAGRAM FOR CHARGING SYSTEM
ON-VEHICLE INSPECTION
CHECK BATTERY VOLTAGE
INSPECT DRIVE BELT
CHECK DISCHARGE WARNING LIGHT CIRCUIT
INSPECT CHARGING SYSTEM
ALTERNATOR
REMOVAL, COMPONENTS, DISASSEMBLY, INSPECTION
BATTERY
DESCRIPTION, INSPECTION
– STARTING SYSTEM
DESCRIPTION
CIRCUIT DIAGRAM OF STARTING SYSTEM
– STARTER CIRCUIT
TROUBLESHOOTING
STARTER SOLENOID TEST
FREE RUNNING TEST
STARTER
REMOVAL, COMPONENTS, ,DISASSEMBLY, INSPECTION
STARTER RELAY
INSPECTION
– CRUISE CONTROL SYSTEM
TROUBLE SYMPTOM CHARTS
SYSTEM BLOCK DIAGRAM
CRUISE CONTROL MAIN SWITCH
CIRCUIT DIAGRAM
REMOVAL, INSPECTION
Emission Control System
– GENERAL
SPECIFICATIONS
TIGHTENING TORQUES
TROUBLESHOOTING
COMPONENTS
COMPONENTS LOCATION
SCHEMATIC DRAWING
– CRANKCASE EMISSION CONTROL SYSTEM COMPONENTS
INSPECTION
POSITIVE CRANKCASE VENTILATION VALVE (PCSV)
OPERATION, REMOVAL, INSPECTION, INSTALLATION
EVAPORATIVE AND ORVR EMISSION CONTROL SYSTEM
DESCRIPTION, COMPONENTS
– EVAPORATIVE EMISSION CONTROL SYSTEM
DESCRIPTION
EVAP. SYSTEM MONITORING
INSPECTION
CANISTER
REMOVAL
INSPECTION
INSTALLATION
PURGE CONTROL SOLENOID VALVE (PCSV)
INSPECTION
FUEL TANK AIR FILTER REPLACE
FUEL FILLER CAP DESCRIPTION
– EXHAUST EMISSION CONTROL SYSTEM
DESCRIPTION
CONTINUOUSLY VARIABLE VALVE TIMING COMPONENTS
DESCRIPTION, OPERATION
Fuel System
– GENERAL
SPECIFICATIONS
SERVICE STANDARD
TIGHTENING TORQUES
SPECIAL SERVICE TOOLS
BASIC TROUBLESHOOTING
SYMPTOM TROUBLESHOOTING
GUIDE CHART
– GASOLINE ENGINE CONTROL SYSTEM
OBD-II REVIEW
COMPONENTS LOCATION
ETC (ELECTRIC THROTTLE CONTROL) SYSTEM
MASS AIR FLOW SENSOR (MAFS)
INTAKE AIR TEMPERATURE SENSOR (IATS)
MANIFOLD ABSOLUTE PRESSURE SENSOR (MAPS)
ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
CAMSHAFT POSITION SENSOR (CMPS)
CRANKSHAFT POSITION SENSOR (CKPS)
HEATED OXYGEN SENSOR (HO2S)
KNOCK SENSOR (KS)
INJECTOR
CWT OIL CONTROL VALVE (OCV)
CWT OIL TEMPERATURE SENSOR (OTS)
PURGE CONTROL SOLENOID VALVE (PCSV)
VARIABLE INTAKE SOLENOID (VIS) VALVE
ACCELERATOR POSITION SENSOR (APS)
FUEL TANK PRESSURE SENSOR (FTPS)
CANISTER CLOSE VALVE (CCV)
POWERTRAIN CONTROL MODULE (PCM)
PCM HARNESS CONNECTOR
PCM TERMINAL FUNCTION
PCM TERMINAL IN / OUT SIGNAL
CIRCUIT DIAGRAM
PCM PROBLEM INSPECTION PROCEDURE
– DTC TROUBLESHOOTING PROCEDURES
INSPECTION CHART FOR DIAGNOSTIC
TROUBLE CODES
TROUBLESHOOTING FOR DTC
– FUEL DELIVERY SYSTEM
COMPONENTS
FUEL PRESSURE TEST
FUEL PUMP
REMOVAL (INCLUDE FILTER AND PRESSURE REGULATOR)
INSTALLATION
FUEL TANK REMOVAL AND INSTALLATION
SUB FUEL SENDER
Driveshaft and Axle
– GENERAL
SPECIFICATIONS
TIGHTENING TORQUE
LUBRICANT
SPECIAL TOOLS
TROUBLESHOOTING
– DRIVESHAFT
FRONT DRIVESHAFT ASSEMBLY
COMPONENTS, REMOVAL, INSPECTION, INSTALLATION
FRONT DRIVESHAFT (PTJ-EBJ TYPE)
COMPONENTS, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
– FRONT AXLE
FRONT HUB / KNUCKLE
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY
– REAR AXLE
REAR AXLE / HUB
COMPONENTS, REMOVAL, INSPECTION, REASSEMBLY
Suspension System
– GENERAL
SPECIFICATIONS
TIGHTENING TORQUE
LUBRICANTS
SPECIAL TOOLS
TROUBLESHOOTING
– FRONT SUSPENSION SYSTEM
COMPONENTS
FRONT STRUT ASSEMBLY
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, DISPOSAL, REASSEMBLY, INSTALLATION
FRONT LOWER ARM
COMPONENTS, REMOVAL, INSPECTION, REPLACEMENT, INSTALLATION
FRONT UPPER ARM
COMPONENTS, REMOVAL, INSPECTION, INSTALLATION
FRONT STABILIZER BAR
COMPONENTS,REMOVAL, INSPECTION, INSTALLATION
– REAR SUSPENSION SYSTEM
COMPONENTS
REAR STRUT ASSEMBLY
COMPONENTS, REMOVAL, INSPECTION, DISPOSAL, INSTALLATION
REAR UPPER ARM
COMPONENTS, REMOVAL, INSPECTION, INSTALLATION
REAR LOWER ARM
COMPONENTS, REMOVAL, INSPECTION, DISPOSAL, INSTALLATION
REAR ASSIST ARM
COMPONENTS, REMOVAL, INSTALLATION
TRAILING ARM
COMPONENTS, REMOVAL, INSPECTION, REPLACEMENT, INSTALLATION
REAR STABILIZER BAR
COMPONENTS, REMOVAL, INSPECTION, INSTALLATION
– TIRES WHEELS
WHEEL ALIGNMENT
WHEEL RUN OUT
WHEEL BALANCE
WHEEL NUT TIGHTENING
TIRE WEAR
TIRE ROTATION
Steering System
– GENERAL
SPECIFICATIONS
TIGHTENING TORQUE
LUBRICANTS
SPECIAL TOOLS
TROUBLESHOOTING
SERVICE ADJUSTMENT PROCEDURE
– STEERING COLUMN AND SHAFT
STEERING COLUMN / SHAFT
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
– MECHANICAL POWER STEERING SYSTEM
COMPONENTS
POWER STEERING GEAR BOX
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
POWER STEERING HOSES
COMPONENTS, REMOVAL, INSTALLATION
POWER STEERING OIL PUMP
COMPONENTS, REMOVAL, DISASSEMBLY, INSPECTION, REASSEMBLY, INSTALLATION
Reistraints (SRS)
– GENERAL
DESCRIPTION
SPECIFICATIONS
SPECIAL TOOLS
PRECAUTIONS
WARNING LAMP ACTIVATION
AIRBAG SYSTEM COMPONENTS
– SRS CONTROL MODULE
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– AIR BAG MODULE (DRIVER SIDE)
DESCRIPTION COMPONENTS, REMOVAL, INSPECTION, INSTALLATION
– AIR BAG MODULE (PASSENGER SIDE)
DESCRIPTION, COMPONENTS, REMOVAL, INSTALLATION
– AIR BAG MODULE (SIDE AIR BAG)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– AIR BAG MODULE (CURTAIN AIR BAG)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– SEAT BELT PRETENSIONER
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– SEAT BELT BUCKLE PRETENSIONER
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– SRS CONTROL SYSTEM
FRONT IMPACT SENSOR (FIS)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
SIDE IMPACT SENSOR (SIS)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
SEAT TRACK POSITION SENSOR (STPS)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
SEAT BELT BUCKLE SWITCH (BS)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
OCCUPANT CLASSIFICATION SENSOR (OCS)
DESCRIPTION COMPONENTS, REMOVAL, INSTALLATION
– TROUBLESHOOTING
CIRCUIT DIAGRAM
DTC
INSPECTION PROCEDURE
– AIR BAG DISPOSAL
Brake System
– GENERAL
SPECIFICATIONS
SERVICE STANDARD
SPECIAL TOOLS
TROUBLESHOOTING
– BRAKE SYSTEM
OPERATION AND LEAKAGE CHECK
BRAKE BOOSTER COMPONENTS, REMOVAL, INSTALLATION
BRAKE LINE COMPONENTS, REMOVAL, INSTALLATION, INSPECTION
BRAKE SYSTEM BLEEDING COMPONENTS, REMOVAL, INSTALLATION, INSPECTION
FRONT DISC BRAKE COMPONENTS, REMOVAL, INSTALLATION, INSPECTION
MASTER CYLINDER COMPONENT, REMOVAL, INSTALLATION, DISASSEMBLY, INSPECTION, REASSEMBLY
PROPORTIONING VALVE DESCRIPTION, INSPECTION
REAR DISC BRAKE COMPONENTS, REMOVAL, INSTALLATION, INSPECTION
– PARKING BRAKE SYSTEM
PARKING BRAKE COMPONENTS, REMOVAL, INSTALLATION, ADJUSTMENT
PARKING BRAKE SWITCH INSPECTION
– ABS (ANTILOCK BRAKE SYSTEM)
COMPONENTS, DESCRIPTION
ABS CONTROL
ABS CIRCUIT DIAGRAM
ABS CONNECTOR
TROUBLESHOOTING
HI-SCAN CHECK
PROBLEM SYMPTOMS TABLE
BLEEDING OF BRAKE SYSTEM
DTC CHART
ABS CONTROL MODULE COMPONENTS, REMOVAL, INSTALLATION
FRONT WHEEL SPEED SENSOR COMPONENTS, REMOVAL, INSPECTION
REAR WHEEL SPEED SENSOR COMPONENTS, REMOVAL, INSPECTION
– EBD (ELECTRONIC BRAKEFORCE DISTRIBUTION)
EBD DESCRIPTION
– ESC (ELECTRONIC STABILITY CONTROL)
DESCRIPTION
ESC OPERATION MODE
COMPONENTS
ESC CIRCUIT DIAGRAM
ESC CONNECTOR
FAILURE DIAGNOSIS
YAWRATE SENSOR & LATERAL G SENSOR DESCRIPTION
ESC SWITCH
DESCRIPTION
INSPECTION
STEERING WHEEL ANGLE SPEED SENSOR
DESCRIPTION
Body (Interior and Exterior)
– GENERAL
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
TROUBLESHOOTING
– EXTERIOR
HOOD REPLACEMENT, ADJUSTMENT
TRUNK LID REPLACEMENT, ADJUSTMENT
FRONT DOOR COMPONENTS, ADJUSTMENT
REAR DOOR COMPONENTS, REPLACEMENT, ADJUSTMENT
BODY SIDE MOLDINGS REPLACEMENT
SUN ROOF COMPONENTS, REPLACEMENT, ADJUSTMENT
MIRROR COMPONENTS, REPLACEMENT
– INTERIOR
CONSOLE COMPONENTS, REPLACEMENT
CRASH PAD COMPONENTS, REPLACEMENT
INTERIOR TRIM COMPONENTS, REPLACEMENT
ROOF TRIM COMPONENTS
WINDSHIELD GLASS COMPONENTS, REPLACEMENT
PACKAGE TRAY REPLACEMENT
– BUMPER
FRONT BUMPER REPLACEMENT
REAR BUMPER REPLACEMENT
– SEAT
FRONT SEAT COMPONENTS, REPLACEMENT
REAR SEAT COMPONENTS, REPLACEMENT
SEAT BELT COMPONENTS, REPLACEMENT
Body Electrical System
– GENERAL
TROUBLESHOOTING INFORMATION
AUDIO SYSTEM
COMPONENT LOCATION, SPECIFICATION
AUDIO UNIT
COMPONENT, REPLACEMENT
SPEAKERS
INSPECTION, REPLACEMENT
ANTENNA
INSPECTION, REPLACEMENT
AUDIO REMOTE CONTROL
CIRCUIT DIAGRAM, INSPECTION, REPLACEMENT
TROUBLESHOOTING
MULTI FUNCTION SWITCH
COMPONENTS, INSPECTION, REPLACEMENT
KEYLESS ENTRY AND BURGLAR ALARM
COMPONENT LOCATION, DESCRIPTION, FUNCTION, INSPECTION
TRANSMITTER
SPECIFICATIONS, INSPECTION
TRANSMITTER CODE REGISTRATION
RECEIVER
TROUBLESHOOTING
– MULTI FUNCTION SWITCH
COMPONENTS, INSPECTION, REPLACEMENT
KEYLESS ENTRY AND BURGLAR ALARM
COMPONENT LOCATION, DESCRIPTION, FUNCTION, INSPECTION
TRANSMITTER
SPECIFICATIONS, INSPECTION
TRANSMITTER CODE REGISTRATION
RECEIVER, REPLACEMENT, TROUBLESHOOTING
– ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM)
BODY CONTROL MODULE
DESCRIPTION, OPERATION, COMMUNICATION SYSTEM, INSPECTION, REPLACEMENTMULTI FUNCTION SWITCH
COMPONENTS, INSPECTION, REPLACEMENT
KEYLESS ENTRY AND BURGLAR ALARM
COMPONENT LOCATION, DESCRIPTION, FUNCTION, INSPECTION
TRANSMITTER
SPECIFICATIONS, INSPECTION
TRANSMITTER CODE REGISTRATION
RECEIVER, REPLACEMENT, TROUBLESHOOTING
– ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM)
BODY CONTROL MODULE
DESCRIPTION, OPERATION, COMMUNICATION SYSTEM, INSPECTION, REPLACEMENT
– IMS (INTEGRATED MEMORY SYSTEM)
COMMUNICATION SYSTEM, DESCRIPTION
IMS POWER SEAT CONTROL
DESCRIPTION, OPERATION
IMS TILT AND TELESCOPE CONTROL
DESCRIPTION, OPERATION
TRUNK LID OPENER
COMPONENT LOCATION
TRUNK LID RELEASE ACTUATOR
TRUNK LID OPENER SW\TCH
– FUEL FILLER DOOR OPENER
COMPONENT LOCATION
FUEL FILLER DOOR RELEASE ACTUATOR.,
FUEL FILLER DOOR OPEN SWITCH
– FUSES AND RELAYS
COMPONENT LOCATION
RELAY BOX (ENGINE COMPARTMENT)
COMPONENT LOCATION
INSPECTION
RELAY BOX (PASSENGER COMPARTMENT)
COMPONENT LOCATION
FUSE INSPECTION
REPLACEMENT
ICNI INTEGRATED CIRCUIT MODULE)
DESCRIPTION, INSPECTION
– INDICATORS AND GAUGES
COMPONENT LOCATION
INSTRUMENT CLUSTER
COMPONENTS
CIRCUIT DIAGRAM
INSPECTION, REPLACEMENT
TROUBLESHOOTING
– POWER DOOR LOCKS
COMPONENT LOCATION
POWER DOOR LOCK ACTUATORS
POWER DOOR LOCK SWITCH
– POWER DOOR MIRRORS
COMPONENT LOCATION
POWER DOOR MIRROR SWITCH
COMPONENTS, INSPECTION
POWER DOOR MIRROR ACTUATOR
INSPECTION
– POWER WINDOWS
COMPONENT LOCATION
SAFETY POWER WINDOW
POWER WINDOW MOTOR
POWER WINDOW SWITCH
POWER WINDOW RELAY
– WINDSHIELD DEICER
COMPONENT LOCATION
WINDSHIELD DEICER
WINDSHIELD DEICER SWITCH
WINDSHIELD DEICER TINIER
WINDSHIELD DEICER RELAY
– REAR WINDOW DEFOGGER
COMPONENT LOCATION
REAR WINDOW DEFOGGER PRINTED
HEATER
REAR WINDOW DEFOGGER SWITCH
REAR WINDOW DEFOGGER RELAY
REAR WINDOW DEFOGGER TIMER
– WINDSHIELD WIPER I WASHER
COMPONENT LOCATION
WINDSHIELD WIPER/ WASHER SWITCH
FRONT WIPER MOTOR
FRONT WASHER MOTOR
RAIN SENSOR
– REAR CURTAIN SYSTEM
DESCRIPTION, CIRCUIT DIAGRAM
REAR CURTAIN
REAR CURTAIN UNIT
REAR CURTAIN SWITCH
– ELECTROCHROMIC INSIDE REAR VIEW MIRROR
DESCRIPTION, INSPECTION, REPLACEMENT
– POWER SEAT
COMPONENT LOCATION
POWER SEAT MOTOR
POWER SEAT SWITCH
– SEAT WARMER
COMPONENT LOCATION
SEAT WARMER SWITCH
SEAT WARMER
– SUNROOF
COMPONENT LOCATION, CIRCUIT DIAGRAM
SUNROOF SWITCH
SUNROOF MOTOR
– LIGHTING SYSTEM
COMPONENT LOCATION, SPECIFICATION
HEAD LAMPS
TURN SIGNAL LAMP
ROOM LAMP
OVERHEAD CONSOLE LAMP
TURN / HAZARD LAMPS
FRONT FOG LAMPS
LICENSE LAMPS
PERSONAL LAMPS
– AUTO LIGHTING CONTROL SYSTEM
COMPONENT LOCATION
DESCRIPTION, SPECIFICATION
AUTO LIGHT SWITCH
AUTO LIGHT SENSOR
– IMMOBILIZER CONTROL SYSTEM
DESCRIPTION, COMPONENTS OPERATIONS
SYSTEM BLOCK DIAGRAM
TEACHING PROCEDURES
LIMP HOME FUNCTION
DIAGNOSIS OF IMMOBILIZER FAULTS
DTC CODES
IMMOBILIZER CONTROL UNIT
COIL ANTENNA
– IGNITION SYSTEM
IGNITION SWITCH
INSPECTION, REPLACEMENT
– MULTIPLEX COMMUNICATION
DRIVE DOOR MODULO
ASSIST DOOR MODULE
Heating, Ventilation and Air Conditioning
– GENERAL
SPECIFICATION
TROUBLESHOOTING
SPECIAL TOOLS
AIR CONDITIONING SYSTEM
INSTRUCTIONS
REFRIGERATION CYCLE
REFRIGERATION SYSTEM SERVICE
BASICS
COMPONENT LOCATION INDEX
ENGINE ROOM
INTERIOR
COMPRESSOR OIL
OIL SPECIFICATION
– A/C COMPRESSOR CONTROLS (MANUAL)
COMPRESSOR
COMPONENT LOCATION, REMOVAL, INSTALLATION, INSPECTION, DISASSEMBLY
CONDENSER
COMPONENT LOCATION, INSPECTION, REPLACEMENT
A/C PRESSURE TRANSDUCER
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
REFRIGERANT LINE
COMPONENT LOCATION, REPLACEMENT
A.Q.S (AIR QUALITY SENSOR)
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
HUMIDITY SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
– BLOWER CONTROLS
BLOWER UNIT
COMPONENT LOCATION, REPLACEMENT
BLOWER MOTOR
COMPONENT LOCATION, INSPECTION, REPLACEMENT
BLOWER RELAY
COMPONENT LOCATION, INSPECTION
POWER TRANSISTOR
COMPONENT LOCATION, INSPECTION, REPLACEMENT
A/C AIR FILTER
DESCRIPTION, REPLACEMENT
INTAKE ACTUATOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
– HEATER
EVAPORATOR TEMPERATURE SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
HEATER UNIT
COMPONENT LOCATION, REPLACEMENT
TEMPERATURE CONTROL ACTUATOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
MODE CONTROL ACTUATOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
– A/C COMPRESSOR CONTROLS (FULL AUTO)
IN CAR SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
PHOTO SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
WATER TEMPERATURE SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
AMBIENT TEMPERATURE SENSOR
COMPONENT LOCATION, DESCRIPTION, INSPECTION, REPLACEMENT
– BLOWER AND AIR CONTROLS (AUTOMATIC)
CONTROL PANEL
COMPONENTS, SELF-DIAGNOSIS, REPLACEMENT
SCHEMTIC DIAGRAM
DTC CODES
https://loja.webautomotivo.com.br/produto/assinatura-autofix/
Tamanho: 20Mb
Tipo: PDF
Idioma: Inglês
Índice
Engine Mechanical System
Summary
Structure overview
System theory
Technical parameters、maintenance parameters
Torque parameter
Precautions of maintenance
Special tool
Diagnosis analysis table
Diagnose flow chart
Alternator belt
Disassembly, Check, Installation
Cylinder cover shield component
Disassembly, Installation
Engine assembly
Disassembly, Installation
Idle wheel
Disassembly, Installation
Crankshaft pulley
Disassembly, Installation
Flywheel component
Disassembly, Installation
Crankshaft rear oil seal and cover plate
Disassembly, Installation
Crankshaft front oil seal
Disassembly, Installation
Timing chain
Disassembly, Installation
Camshaft
Disassembly, Check, Installation
Cylinder cover assembly
Disassemble, Check, Installation
Cylinder assembly
Disassemble, Check
Engine lubricating system
Overview
Structure overview
System principle
Torque parameters
Failure diagnosis
Diagnosis analysis table
Diagnosis procedures table
Engine oil over-consumption
Engine oil drainage and filling
Engine oil pressure switch
Dismantlement
Installation
Oil filter
Disassembly, Installation
Oil filter components
Disassembly, Installation
Oil sump assy
Disassembly, Installation
Suction filter
Disassembly, Installation
Engine oil dipstick tube components
Disassembly, Installation
Oil pump assy
Disassembly, Installation
Engine cooling system
Structure overview
System principle
Technical parameter、maintenance parameter
Torque parameter
Fault diagnosis
Fault diagnosis table
Flow scheme of diagnosis
Expansion kettle assembly
Disassembly, Installation
Replace cooling liquid
Disassembly, Installation
Radiator venting hose
Disassembly, Installation
Radiator fan assembly
Disassembly
Check radiator fan assembly
Installation
Radiator assembly
Disassembly, Check, Installation
Water exhaust pipe and pipe clamp assembly
Disassembly, Installation
Water intake pipe and pipe clamp assembly
Disassembly, Installation
Inlet of water pump
Disassembly, Check, Installation
Pulley of water pump
Disassembly, Installation
Water pump
Disassembly, Check, Installation
Warm wind backwater steel tube
Disassembly, Installation
Engine intake system
Summary
Structure overview
System principle
Torque parameter
Fault diagnosis
Intake manifold assembly
Disassembly, Installation
Air filter assembly
Disassembly, Check, Assembly again, Installation
Air filter exhaust pipe assembly
Disassembly, Check, Installation
Air filter bracket
Disassembly, Installation
Intake manifold
Disassembly, Check, Installation
Engine exhaust system
Structure overview
Torque parameter
Front exhaust pipe assembly
Disassembly, Installation
Level catalyst assembly
Disassembly, Installation
Level muffler assembly
Disassembly, Installation
Level muffler assembly
Disassembly, Installation
Thermal baffle assembly
Disassembly
Exhaust manifold
Disassembly, Check, Installation
Engine fuel system
Overview
Structure overview
System theory
Torque parameters
Service attention matters
Special tool
Failure diagnosis
Diagnosis analysis table
Diagnosis procedures table
Release the fuel system pressure
Fuel tank assy
Disassembly, Check, Installation
Fuel evaporation nylon tube assy
Disassembly, Installation
Fuel inlet nylon tube assy
Disassembly, Installation
Fuel return nylon tube assy
Disassembly, Installation
Fuel delivery pump assy
Disassembly, Check, Installation
Fuel filter assy
Disassembly, Check, Installation
Fuel filling tube assy
Disassembly, Check, Installation
Fuel tube assy
Disassembly, Installation
Fuel pressure guiding rail components
Disassembly, Check, Installation
Engine ignition system
Overview
Structure overview
System theory
Technical and service data
Torque data
Failure diagnosis
Diagnosis analysis table
Diagnosis procedures table
Disassembly, Installation
Ignition coil
Disassembly, Check, Installation
Ignition plug
Disassembly, Check, Installation
Engine auxiliary exhausts system
Overview
Structure overview
System theory
Torque parameters
Service attention matters
Front oxygen sensor
Disassembly, Installation
Rear oxygen sensor
Disassembly, Check, Installation
Carbon tank and its bracket
Disassembly
Carbon tank solenoid valve connection tube
Disassembly, Installation
Carbon Canister Electromagnetic Valve
Removal, Installation
PCV Valve
Removal, Check, Installation
Connecting Hose of PCV Valve
Removal, Check, Installation
Vacuum Boost Steel Pipe
Removal, Installation
Ventilator Ventilation Hose
Removal, Installation
Engine Control System
Structure Overview
System Principle
Technical parameters, maintenance parameters
Torque parameters
Maintenance precautions
Fault Diagnosis
On-Board Diagnostics
Diagnostic analysis table
Fault Code Table
Electronic Throttle Valve
Disassemly, Check, Assembly
Absolute pressure sensor
Disassembly, Check, Assembly
Water temperature sensor
Disassembly, Check, Assembly
Camshaft position sensor
Disassembly, Check, Assembly
Crankshaft position sensor
Disassembly, Check, Assembly
Knock sensor
Disassembly, Check, Assembly
Pressure regulating valve
Disassembly, Check, Assembly
ECM controller
Disassembly, Assembly
Electronic accelerator pedal assembly
Disassembly, Check, Assembly
The Engine mounting system
Overview
Structure overview
Torque parameters
Attention matters for service
Failures diagnosis
The diagnosis table
The rear engine mounting assy
Disassembly, Check, Installation
The rear engine mounting connection bracket
Disassembly, Check, Installation
The left engine mounting assy
Disassembly, Check, Installation
The left engine mounting connection bracket
Disassembly, Check, Installation
The right engine mounting assy
Disassembly, Check, Installation
https://loja.webautomotivo.com.br/produto/seja-um-associado/
Tamanho: 57.8 Mb
Idioma: Inglês
Tipo: PDF
GENERAL INFORMATION
Policy Statement
Time Allowances
Panel Repairs
Rust Through Perforation Repairs
Paint
Transportation Damage Repairs
Transportation and Sheet Metal Replacement
Waterleaks
BODY HARDWARE AND TRIM
Exterior Trim
Floor Coverings and Head-linings
Instrument Panel and Console Trim
Interior Trim and Panelling
BODY REPAIR
Bolted Exterior Body Panels and Closures
Bumpers and Fascias
Frame and Underbody
Paint and Coatings
BODY SYSTEMS
Fixed and Moveable Windows
Horns
Lighting
Mirrors
Vehicle Access
Wipers and Washers
ROOF
B2229 Sunroof Air Deflector Cover Replacement
B2230 Sunroof Air Deflector Replacement
B2720 Sunroof Window Height and Opening Fit Adjustment
B2724 Sunroof Frame Replacement
B2760 Sunroof Window Replacement
B2769 Sunroof Window Seal Replacement – Front
B2770 Sunroof Window Seal Replacement
B2780 Sunroof Module Assembly Replacement
B2851 Sunroof Housing Drain Gutter Replacement
B2852 Sunroof Housing Front Drain Hose Replacement
B2853 Sunroof Housing Rear Drain Hose Replacement
B2900 Sunroof Sunshade Replacement
N2460 Sunroof Switch Replacement
N3360 Sunroof Window Motor Replacement
SEATBELTS
C9020 Front Seat Belt Buckle Replacement
C9082 Front Seat Belt Guide Adjuster Replacement
C9190 Rear Seat Buckle Side Belt Replacement
C9198 Rear Seat Centre Shoulder Belt Replacement
C9203 Shoulder Belt Replacement – Rear
C9204 Rear Seat Centre Belt Replacement
C9288 Seat Belt Latch Stop Installation
SEATS
Power Seats
Seat Hardware, Trim, and Upholstery
Seat Heating and Cooling
RESTRAINTS
C8800 Steering Wheel Airbag Coil Replacement
C8810 Front End Inflatable Restraint Discriminating Sensor Replacement
C8817 Airbag Sensing and Diagnostic Module Replacement
C8823 Inflatable Restraint Side Impact Sensor Replacement
C8835 Steering Wheel Inflatable Restraint Module Replacement
C8836 Instrument Panel Inflatable Restraint Module Replacement
C8843 Inflatable Restraint Instrument Panel Lower Module Replacement – Driver Side
C8844 Inflatable Restraint Instrument Panel Lower Module Replacement – Passenger Side
C8847 Driver or Passenger Seat Side Inflatable Restraint Module Replacement
C8859 Roof Side Rail Inflatable Restraint Module Replacement
C8863 Rear Seat Side Inflatable Restraint Module Replacement
C8869 Inflatable Restraint Front Passenger Presence Module Replacement
C8871 Inflatable Restraint Front Passenger Presence Sensor Replacement
C8873 Inflatable Restraint Instrument Panel Module Indicator Replacement
C9032 Front Seat Belt Anchor Plate Tensioner Replacement
C9040 Driver or Passenger Seat Retractor Side Belt Replacement
STEERING
Power Steering
Steering Wheel and Column
ENTERTAINMENT AND DISPLAY GUAGES
Cellular, Entertainment, and Navigation
Displays and Gauges
Secondary and Configurable Customer Controls
ENGINE SYSTEMS
Cruise Control
Engine Cooling
Engine Electrical
Engine Exhaust
SUSPENSION
Front Suspension
Rear Suspension
Tires and Wheels
HVAC SYSTEM
Heating, Ventilation, and Air Conditioning
HVAC – Automatic
HVAC – Manual
https://loja.webautomotivo.com.br/produto/seja-um-associado/
Marca: Suzuki
Modelo: Swift 1.3
Combustível: Gasolina
Sistema: Injeção Suzuki
Problema: Luz da injeção acendendo, instabilidade na marcha-lenta.
Histórico/Causa do Problema:
Com a chave de ignição desligada foi feito um “jump” entre os
terminais B e C da tomada de diagnóstico (tomada de 4 terminais) e efetuada a ativação do código lampejante. Ao ligar a chave de ignição a luz da injeção indicou através do código de piscadas o seguinte código: 13-Sonda lambda aquecida-sinal não flutua.
Substituída a sonda lambda o defeito foi sanado e ao ativar novamente o código de piscadas o código indicado foi: 12-Sistema sem falhas- Sistema OK.
Outros Detalhes:
Nem todo veículo permite ativação de código de piscadas.
Os veículos com tomada de diagnóstico tipo OBDII de 16 terminais não permitem.
Os modelos de que permitem ativação de código de piscadas são:
Com conector de diagnóstico de 4 terminais – fazer um jumper entre os terminais C e B.
Com conector de diagnóstico de 6 terminais – fazer um jumper os terminais D e B.
Em outros modelos existe ainda na caixa de fusíveis abaixo do volante do carro um encaixe para fusível separado dos demais, para ativar o código de piscadas encaixe um fusível neste local, ligue a chave e conte o código de piscadas.
Solução: Substituição da sonda lambda.
Marca: GM
Modelo: Vectra/ S10 /Blazer 2.0/2.2/ 2.4
Ano: –> 2005
Combustível: Gasolina.
Sistema: Injeção Bosch M1.5.4
Problema: Procedimento para partidas de emergência.
Procedimento:
Para efetuar partidas de emergência executar os seguintes passos:
1 – Utilizando um scanner resetar a memória do módulo da injeção;
2 – Desligar a chave de ignição;
3 – Remover o conector do módulo sistema imobilizador situado sob a capa da coluna da direção;
4 – Localizar os dois fios correspondentes ao pinos 6 (sinal de velocidade) e 7 (conexão com o sistema de injeção eletrônica) e efetuar um jumper (ponte) entre os dois fios;
5 – Efetuar a partida de emergência.
Nota: Caso o cliente queira retornar a utilizar o sistema imobilizador, será necessário recodificar todas as chaves.
Marca: GM
Modelo: Vectra 2.2 MPFI
Combustível: Gasolina
Sistema: ABS Bosch 5.3
Injeção: Motronic M1.5.4
Problema: Luz indicadora da transmissão acesa e velocímetro indicando 25 km/h com veículo parado.
Retorno do Scanner: Sinal velocidade = 25km/h com veículo parado.
Histórico/Causa do Problema:
Nessa condição o cambio automático adotava estratégia de segurança e permanecia engatado em 3ª marcha constantemente.
No velocímetro e scanner a velocidade indicada mesmo com o veículo parado era
de 25 km/h, após movimentar as rodas passava a marcar a partir dessa velocidade.
Ao desligar o sensor da roda dianteira esquerda (é nessa roda que é colhido o sinal de velocidade) a indicação de velocidade caía para “0”.
Testado o sensor comparando o sinal de tensão e a resistência com sensores das outras rodas, constatou-se que o mesmo estava sem defeito.
Nesse veículo a conversão analógico-digital do sinal de velocidade é feita pela central do ABS e TC (Controle de Tração), que após convertê-lo o envia aos seguintes sistemas: injeção, transmissão automática, controle de velocidade (piloto automático) e painel de instrumentos. O sinal é enviado através do pino 30 da central ABS.
Localização dos Componentes:
Módulo ABS e TC (Controle de Tração). Próximo à bateria.
Módulo de controle da Injeção. Abaixo da canaleta de chuva lado direito.
Módulo do Sistema de Controle de Velocidade (Piloto automático). Abaixo do módulo de controle ABS.
Módulo de Controle da Transmissão Automática. Atrás do porta-luvas
Solução: Substituição do módulo de controle do sistema ABS.
Marca: GM
Modelo: Vectra 2.2 8V
Ano: 1998
Combustível: Gasolina
Sistema: Injeção Bosch M1.5.4
Problema: Luz da injeção acesa direto e marcha-lenta instável.
Histórico/Causa do Problema:
Não dispondo de scanner na ocasião foi efetuado um jump (ponte) entre os pinos 4 e 6 da tomada de diagnose situada sob a alavanca do freio-de-mão.
Ao ligar a chave foi obtido o código de piscadas 39 que indica alta voltagem da sonda lâmbda.
Substituída a sonda lâmbda o defeito persistiu!
Colhendo informações sobre o histórico do veículo junto ao cliente, soubemos que o veículo havia trabalhado com gás durante um período.
Analisando sobre possíveis conseqüências em função do uso gás decidimos medir vazamentos nos cilindros e pressão de compressão.
Curioso é que a pressão de compressão estava normal, porém identificamos uma minúscula perda no teste de vazamento de cilindros entre os cilindros 2 e 3.
Removido o cabeçote identificamos uma falha mínima na vedação da junta entre os cilindros 2 e 3. Substituída a junta do cabeçote o defeito foi sanado.
Solução: Reparo do cabeçote.
Esclarecimentos Adicionais: O uso do gás promove na câmara de combustão um ambiente de temperatura mais elevada e mais desprovido de lubrificação em relação à gasolina (uma espécie de ressecamento), que a longo prazo pode implicar em conseqüências indesejáveis nos componentes do cabeçote.
Marca: GM
Modelo: GM S10 2.2 EFI
Combustível: Gasolina
Sistema: Injeção Delphi Multec EMS
Problema: Luz da injeção acesa no painel e falha na aceleração com ar condicionado ligado.
Retorno do Scanner: Código 94 – Falha módulo Quad Driver (QDM) – U9. Relé do ar condicionado, relé do ventilador 1 ou relé do ventilador 2.
Histórico/Causa do Problema:
Diante da falha registrada no scanner foi iniciado o diagnóstico checando o chicote elétrico do relé do compressor do ar condicionado e relés da 1ª e 2ª velocidades dos eletro ventiladores.
Nessa verificação foi constatado que havia uma alteração no chicote do relé do eletro ventilador da 1ª velocidade de modo a isolar o resistor que está ligado em série com o pino 30 do relê. Restabelecidas as ligações na condição original e feito um reset a memória de falhas do módulo o defeito deixou de ocorrer.
Solução: Restabelecidas as ligações na condição original e e feito um reset a memória de falhas do módulo.
Marca: GM
Modelo: S10 2.2 EFI
Combustível: Gasolina
Sistema: Injeção Delphi Multec EMS
Problema: Motor com instabilidade em marcha-lenta e não responde em retomadas e acelerações rápidas.
Histórico/Causa do Problema:
O sinal da sonda era bem próximo de 1 volt.
Em marcha-lenta a mistura estava muito rica.
O sistema de ignição foi todo checado e operava normalmente.
Sensor de temperatura da água dentro da faixa normal de trabalho.
Sistema de alimentação de de combustível operando normalmente, não havia gotejamento de bicos injetores, regulador de pressão ok, e pressão de combustível ok.
Removida a válvula EGR pra testes, constatamos que estava travada aberta o que justificava todo o problema.
Substituída a válvula EGR o defeito foi corrigido.
Solução: Substituição da válvula EGR.
Marca: GM
Modelo: Corsa 1.8
Ano: 2002
Combustível: Gasolina
Sistema: Injeção Delphi Multec H
Problema: Motor cortando ignição, falhando.
Retorno do Scanner: Códigos de falha U2105, U2116 e B2610 (erro presente).
Histórico/Causa do Problema:
Os códigos de falha iniciados com a letra “ U ” estão relacionados com a rede can (U2105 e U2116- Erro de comunicação na rede CAN e perda de comunicação com o painel de instrumentos) e o código de “B” 2610 tem relação com módulo de controle da carroceria, esses códigos tiveram sua origem na oxidação dos seguintes fusíveis:
F03 (7,5A) – Proteção do circuito de alimentação de vários componentes como: computador de bordo, imobilizador, painel de instrumentos, relé de barramento, relés de sinalização, iluminação, levantamento dos vidros etc…
F08 (10A) -Proteção do circuito das linhas 15 e 50 do módulo de controle da carroceria (BCM);
F02 (7,5A) – Proteção do circuito de alimentação do módulo da injeção eletrônica.
Solução: Limpeza/desoxidação dos contatos dos fusíveis.
Marca: GM
Modelo: Celta 1.4
Ano: 2004
Combustível: Gasolina
Sistema: Injeção Delphi Multec H
Problema: Motor ora pega, ora não pega.
Histórico/Causa do Problema:
O sistema de ignição operava normalmente durante a ocorrência do defeito, porém a bomba de combustível não acionava.
Medida a tensão que chegava no conector da bomba de combustível verificou-se que chegava apenas 4,5V.
Ao examinar as condições de aterramento da bomba de combustível, verificou-se a existência de uma resistência muito alta, o que gerava a queda de tensão de alimentação da bomba.
Solução: Corrigido o aterramento da bomba elétrica de combustível.
Marca: GM
Modelo: Celta 1.0
Ano: 2006
Combustível: Flex
Sistema: Injeção Delphi Multec FR4
Problema: Luz da injeção acende no painel.
Retorno do Scanner: Falha na sonda lâmbda.
Histórico/Causa do Problema:
A sonda estava emitindo sinal dentro da faixa de trabalho, porém, percebemos que quando o eletro ventilador do sistema de arrefecimento entrava em funcionamento o sinal ficava travado sempre em torno de 900 milivolts.
Os fios de alimentação do eletro ventilador são conduzidos juntos com os fios da sonda lâmbda no mesmo chicote. Substituído o chicote o defeito foi sanado.
Solução: Substituição do chicote do eletro ventilador/sonda lâmbda.